Design and optimization of runner and gating systems, in high-pressure casting and sand casting, for an aluminum alloy valve cover

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dc.contributor.authorKuyumcu, Alen Murat
dc.contributor.authorHaktanır, Yuşa
dc.date.accessioned2025-03-09T18:06:44Z
dc.date.available2025-03-09T18:06:44Z
dc.date.issued2023
dc.departmentBeykent Üniversitesi
dc.description.abstractThe weight and speed advantage of aluminum die-casting leads to its use in many parts in the automotive industry. Casting simulation programs are used, to avoid time-consuming and expensive production costs, and to design the production process. For casting production one of the most important factors is the runner design, which directly affects castability, material selection, and casting quality. With the correct design of runner systems, there will be no problem with the casting part. In this study, the final part and the runner design for the aluminum alloy valve cover were modeled in CAD, according to the empirical calculations. Furthermore, an appropriate casting method was selected for the valve cover not only according to the results of both high-pressure die-casting and sand-casting simulations but also economic calculations. The main technical parameters for selection were mold and part temperature distribution, liquid metal flow rates, cold shut possibilities, final air quantities, microporosity, and microporosity values. After the final decision, the casting part was produced with high pressure die casting by the implementation of the final runner design.
dc.identifier.doi10.18245/ijaet.1200972
dc.identifier.endpage164
dc.identifier.issn2146-9067
dc.identifier.issue4
dc.identifier.startpage154
dc.identifier.urihttps://doi.org/10.18245/ijaet.1200972
dc.identifier.urihttps://hdl.handle.net/20.500.12662/5051
dc.identifier.volume12
dc.language.isoen
dc.publisherMurat CİNİVİZ
dc.relation.ispartofInternational Journal of Automotive Engineering and Technologies
dc.relation.publicationcategoryMakale - Ulusal Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/openAccess
dc.snmzKA_DergiPark_20250309
dc.subjectHigh pressure die casting
dc.subjectSand casting
dc.subjectCasting simulation
dc.subjectRunner design
dc.subjectAluminum alloy
dc.subjectHigh pressure die casting
dc.subjectSand casting
dc.subjectCasting simulation
dc.subjectRunner design
dc.subjectAluminum alloy
dc.titleDesign and optimization of runner and gating systems, in high-pressure casting and sand casting, for an aluminum alloy valve cover
dc.typeArticle

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