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    Synthesis of PET-based urethane-modified alkyd resins from depolymerization intermediates of post-consumer PET bottles: coating properties and thermal behaviors
    (Springer, 2023) Cavusoglu, Ferda Civan; Acar, Isil
    Urethane-modified alkyd resins were synthesized using the depolymerization intermediates obtained from simultaneous hydrolysis-glycolysis reactions of post-consumer poly(ethylene terephthalate) (PET) bottles with dipropylene glycol (DPG) and water. For this aim, first, the synthesis of a four-component reference alkyd resin having an oil content of 50% was synthesized by using tall oil fatty acid (TOFA), trimethylolpropane (TMP), phthalic anhydride (PA), and dipropylene glycol (DPG). The PET-based alkyd resins were also synthesized using different amounts and types of purified and fractionated depolymerization intermediates (water-insoluble fraction, WIF, and water-soluble and crystallizable fraction, WSCF) under the same reaction conditions. For the synthesis of PET-based alkyd resins, the depolymerization intermediates were used partially or completely instead of dibasic acid and/or diol components in alkyd resin formulations. In order to determine the optimum modification ratio for urethane-modified alkyd resin synthesis, the reference alkyd resin was reacted with toluene diisocyanate (TDI) at different molar ratios (NCO/OH: 1/1, 1/2, and 1/3), and the optimum NCO/OH ratio was determined as 1/1, according to the surface coating properties. And, then, all PET-based urethane-modified alkyd resins were prepared by the modification reactions of the PET-based alkyd resins with TDI at an optimum ratio. At the end of the study, it was observed that the use of waste PET intermediates (WIF or WSCF) did not cause any negative effects on physical/chemical surface coating and thermal properties; on the contrary, some properties were obtained as superior than that of the reference resin. In conclusion, it seems possible to use PET-based urethane-modified alkyd resin could be used as a cheap, environmentally friendly, and relatively economic binder component in synthetic paint formulations. In the synthesis of urethane-modified alkyd resin, using a certain amount of waste PET intermediate instead of dibasic acid and/or diol component will reduce raw material costs and also benefit the environment by re-evaluation of recycled PET. Thus, it could be both possible to recycle of post-consumer PET bottles, which are a valuable waste, and to provide cheap raw materials without compromising its features for paint formulations. These results are remarkable in terms of sustainability and waste management besides are also important for the economy and paint industry.
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    The effect of linseed oil/canola oil blend on the coating and thermal properties of waste PET-based alkyd resins
    (Acad Brasileira De Ciencias, 2024) Erol, Tugba; Ozaltun, Demet H.; Cavusoglu, Ferda Civan; Acar, Isil; Guclu, Gamze
    study aims to prepare oil-modified alkyd resins using a linseed oil/canola oil (LO/CO) blend and waste PET depolymerization product, suitable for environmentally friendly coating applications. Waste PET flakes obtained from grinding post-consumer water bottles were depolymerized by the aminoglycolysis reaction at high pressure. Raw depolymerization product (DP) was used in the synthesis of four components, 50% oil alkyd resins by monoglyceride method. DP has partly replaced the dibasic acid component in the PET-based alkyd formulations. Besides PET-based alkyds, reference alkyds without DP were also synthesized for comparison. Then, the surface coating properties and thermal behaviors of alkyd films were determined. The effect of DP usage and the changing ratios of LO/CO blend on coating properties and thermal behaviors of alkyd films were investigated. In addition, the optimum LO/CO blend ratio which is compatible with alkyd formulation was attempted to be determined. At the end of this study, glossy, soft/medium-hard films were obtained with excellent adhesion, impact strength, and chemical resistance. Thermal resistance and final thermal oxidative degradation temperature increased with adding DP to the alkyd formulation. Using LO/CO blend in the formulations affected oxidation rate and ratio, hence, drying time/ degree and oxidative stability of alkyd films.